1. Select matching tool parameters for processed products.
2. Select the tool holder size according to the tool clamping.
1. It is recommended to use R0.05 tool for processing mobile phone lens mold core
2. It is recommended to use R0.01 cutting tool for vehicle and TV lens molds
3. It is recommended to use R0.01/0.02 tool for the mold core of the flash lamp
Infrared material processing diamond turning tool is suitable for processing infrared material lenses.
The main materials for infrared lenses processed by diamond tools are germanium, silicon, zinc selenide, and chalcogenide glass.
Because of the characteristics of the material, a tool with a negative rake angle will be used to process this material, and a 0-degree rake angle will be used to process aluminum mirrors (aluminum material).
Infrared material processing diamond turning tool Features：
1. High hardness, strong wear resistance, and long service life.
2. The cutting edge has no defects, and an ultra-smooth mirror surface can be obtained.
3. Good anti-adhesion with workpiece material, a small friction factor, and excellent processing surface integrity can be obtained.
4. Cone-controlled flanks or cylinder-controlled flanks can be selected.
Infrared material processing diamond turning tool specification selection:
1. Select matching tool parameters for processed products.
2. Select the tool holder size according to the tool clamping.
Infrared material processing diamond turning tool Tool selection:
1. Choose a 0-degree rake angle tool for processing non-ferrous metals.
2. Choose a negative 25-degree rake angle tool for processing infrared crystal material.
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Parameter customization
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R Angle
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0.1mm-10mm
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Rake angle
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-45°-0°
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Relief angle
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10°-15°
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Included angle |
30°-60°
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Combining different situations, we design the flank of the diamond tool as cylindrical and conical.
Applicable lathe
The lathe suitable for the Optical Diamond Ultra Precision diamond turning tool is an ultra-precision single-point diamond lathe.
Precision machine tools are the primary basic conditions for precision machining. With the improvement of machining accuracy, precision machine tools have also developed rapidly.
Tool clamping and wiping:
1. When the tool is clamped, handle it with care, and the tool head cannot make contact.
2. Wipe the cutter head with a clean foam stick dipped in industrial alcohol.
3. Put the tool back into the toolbox after disassembly. Do not take out the tool and place it alone to avoid damaging the tool head.
More SuperHard will provide waviness inspection report and cutting edge inspection picture for each tool before leaving the factory.
Because it is a non-contact measurement, it will not cause damage to the tool tip. The detection content includes important data such as the radius of the tool tip arc, the included angle of the tool tip, the smoothness of the front and rear tool surfaces, and the arc waviness.
In the molding process with stricter requirements in the arc curvature industry, the inspection of the arc waviness of swords can better match the high-precision processing requirements.
