PCD Standard InsertsPCD Standard InsertsPCD Standard Inserts
PCD Standard InsertsPCD Standard InsertsPCD Standard Inserts

PCD Standard Inserts

Application field: 

3c field, aerospace, automotive industry, etc. 

Machining Materials: 

Non-ferrous metal materials, non-metal materials, composite materials, etc. 

Advantage:

High removal rates, Improved finished,  Improved productivity,  Reduced tooling cost.

Specification

More Super Hard Through huge R&D investment and close cooperation with customers, we can find the latest method to transform the cutting-edge characteristics of superhard materials into products with innovative performance, which have obvious performance and price advantages compared with competitors' products. Imported element 6, GE raw materials. Use high-precision peripheral grinder to produce high-quality PCD tools.

These PCD tools are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing. In traditional mechanical processing applications, not only the overall production cost is greatly reduced, but also the productivity and efficiency of the entire production operation are significantly improved, and at the same time, equipment investment is greatly reduced.

 

Specifications of PCD cutting tools

 

 

pcd and pcbn cutting tools

Type

Size

D

S

R

D1

SL

CCGW060202

6.35

2.38

0.2

2.8

3.0

CCGW060204

6.35

2.38

0.2

2.8

3.0

CCGW09T304

9.525

3.97

0.4

4.4

3.0

CCGW09T308

9.525

3.97

0.8

4.4

3.0

CCGW120404

12.7

4.76

0.4

5.5

3.0

pcd and pcbn cutting tools

Type

Size

D

S

R

D1

SL

VCGW110302

6.35

3.97

0.2

2.8

3.0

VCGW110304

6.35

3.97

0.4

2.8

3.0

VCGW160404

9.525

4.76

0.4

4.4

3.0

VCGW160408

9.525

4.76

0.8

4.4

3.0

VCGW160412

9.525

4.76

1.2

4.4

3.0

pcd and pcbn cutting tools

Type

Size

D

S

R

D1

SL

TCGW090202

5.56

2.38

0.2

2.5

3.0

TCGW090204

5.56

2.38

0.4

2.5

3.0

TCGW110202

6.35

2.38

0.2

2.8

3.0

TCGW110204

6.35

2.38

0.4

2.8

3.0

TCGW110208

6.35

2..38

0.8

2.8

3.0

TCGW110302

6.35

3.18

0.2

2.8

3.0

TCGW110304

6.35

3.18

0.4

2.8

3.0

TCGW116T304

9.525

3.97

0.4

4.4

3.0

TCGW16T308

9.525

3.97

0.8

4.4

3.0

pcd and pcbn cutting tools

Type

Size

D

S

R

D1

SL

DCGW070202

6.35

2.38

0.2

2.8

3.0

DCGW070204

6.35

2.38

0.4

2.8

3.0

DCGW070208

6.35

2.38

0.8

2.8

3.0

DCGW110302

9.525

3.97

0.2

4.4

3.0

DCGW110304

9.525

3.97

0.4

4.4

3.0

DCGW110308

9.525

3.97

0.8

4.4

3.0

DCGW11T302

9.525

3.97

0.2

4.4

3.0

DCGW11T304

9.525

3.97

0.4

4.4

3.0

DCGW11T308

9.525

3.97

0.8

4.4

3.0

Cutting Parameters

Material

Vc (m/min)

f (mm/U)

Aluminum Alloys: Si <12%

Turning (roughing)

800-3000

0,1-0,6

Turning (finishing)

800-3000

0,03-0,2

Aluminum Alloys: Si >12%

Turning (roughing)

300-9000

0,1-0,4

Turning (finishing)

300-9000

0,03-0,2

Copper, Bronze, Brass, Zinc and Magnesium Alloys

Turning (roughing)

600-1200

0,1-0,4

Turning (finishing)

700-1500

0,05-0,4

Solid Carbide

Turning (roughing)

20-25

0,1-0,3

Turning (finishing)

20-30

 0,05-0,2

 

Processing case  

Processing parts

Processing parts

Workpiece material

Model

Cutting parameters

automobile engine piston

outer circle and end face

Si-Al alloy (Si 17%)

CCGW09T308

VC =750m/min Fr= 0.2 mm/r

pcd and pcbn cutting tools pcd and pcbn cutting tools

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