PCD multi-edge milling cutter discs are high-performance diamond tools designed specifically for lens manufacturing. They are widely compatible with digital lens generating equipment such as Schneider, HSC Modulo, and Coburn, enabling efficient material removal and the formation of initial lens surfaces and contours.
PCD Multi-Edge Milling Cutter Features & Benefits
- Multiple Cutting Edges: Ensures stable cutting and higher material removal rates
- High Wear Resistance: Ideal for processing a wide range of optical resins, including MR-8, CR-39, NK-55, PC, Trivex, and Hi-Index
- Superior Surface Finish: Delivers minimal vibration and finer cutting marks
- Industry-Standard Specifications: Ø66 mm diameter with HSK-A / HSK-E interface options
- Extended Tool Life: Significantly outperforms carbide tools in durability
Why Choose PCD Multi-Edge Milling Cutters?
1. Enhanced Productivity
With multiple cutting edges sharing the load, roughing becomes faster and more stable.
Many customers report a 10–30% increase in production capacity after switching from carbide tools to PCD multi-blade discs.
2. Exceptional Durability
PCD material offers extreme wear resistance, making it ideal for abrasive optical resins.
Tool life is typically 3–5 times longer than that of carbide tools.
3. Smother Finishing & Fewer Defects
More cutting edges result in smoother machining and fewer imperfections.
A 12-edge design, for example, significantly reduces lens-edge whitening and shortens subsequent polishing time.
Product Specifications
- Diameter: Ø66 mm
- Blade Options: 8, 12, or 16 PCD edges
- Auxiliary Blade Shapes: R3–R6
- Interfaces: HSK-E / HSK-A (compatible with Schneider / HSC models)
Why Partner with Moresuperhard?
As a leading global manufacturer of ultra-hard cutting tools, we offer:
- Fully Schneider-compatible PCD multi-edge cutter discs
- Extended-life PCD tools made from high-grade raw materials
- Customizable blade shapes, radii, and angles
- Precision diamond tools for lens edge finishing
- Professional technical support and cost-effective regrinding services
Elevate your lens manufacturing process with high-performance PCD tools designed for precision, efficiency, and longevity.