Standard Specification for Tool Passivation Work

02 November 2020

Standard Specification for Tool Passivation Work

pcd and pcbn cutting tools

 

1.      Highlight chamfering tool

 

Tool specifications:

Φ1~Φ4

Specification of passivation sand before coating:

600

Passivation time before coating: Frequency:

30

Forward rotation: 30

seconds Reverse rotation: 30 seconds

 

Specification of passivation sand after coating:

600

Passivation time after coating:

Frequency: 40

All reverse passivation, set the time according to the passivation value.

Ensure that the cutting edge passivation value is 3~4um.

 

 

Tool specifications:

Φ6~Φ25

Specification of passivation sand before coating:

400

Passivation time before coating: Frequency:

30

Forward rotation: 30

seconds Reverse rotation: 30 seconds

 

Specification of passivation sand after coating:

400

Passivation time after coating:

Frequency: 40

All reverse passivation, set the time according to the passivation value.

Ensure that the cutting edge passivation value is 3~4um.

 

 

2. Highlight turning tools

 

Tool specifications:

Φ1~Φ4

Specification of passivation sand before coating:

600

Passivation time before coating: Frequency:

30

Forward rotation: 30

seconds Reverse rotation: 30 seconds

 

Specification of passivation sand after coating:

600

Passivation time after coating:

Frequency: 40 

1 to 1 ratio of positive and negative passivation.

Ensure the blade passivation value of 6~7um.

 

 

 

Tool specifications:

Φ6~Φ25

Specification of passivation sand before coating:

400

Passivation time before coating: Frequency:

30

Forward rotation: 30

seconds Reverse rotation: 30 seconds

Specification of passivation sand after coating:

400

Passivation time after coating:

Frequency: 40 

1 to 1 ratio of positive and negative passivation.

Ensure the blade passivation value of 6~7um.

 

 3. Milling cutters (forming cutters, arc cutters)

 

Tool specifications:

Φ1~Φ25

Specification of passivation sand before coating:

600

Passivation time before coating: Frequency:

30

Forward rotation: 30

seconds Reverse rotation: 30 seconds

Specification of passivation sand after coating:

600

Passivation time after coating:

Frequency: 30 

seconds Reverse rotation: 30 seconds

 

Precautions:

1. Replacement of passivated sand. When the passivation time of 400# sand tool is more than 20 minutes, the sand needs to be replaced or redeployed.

2. After the replacement of new sand, the passivation time of the first mode tool should be reduced. The passivation time cannot be reached once, but should be gradually extended to the range.

3, for the small number of sample knives, clamping should be separated from the isolation of clamping passivation.

4. The passivation time of the first mode tool at work should be reduced by 3 minutes every day. The passivation time should not be put into place once, and the passivation time should be gradually extended to the range.

pcd and pcbn cutting tools

 

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